In Today’s Fast-Evolving Manufacturing Environment, Continuous Advancements in Technology Are Driving New Levels of Automation

It is now possible to add more automated features within both blow moulding and injection moulding processes. These innovations help improve operational efficiency and ensure greater consistency in product quality - critical factors for manufacturers striving to stay competitive.

What Can Be Done Now?

Automation is transforming moulding operations by integrating intelligent systems directly into the production cell. Here are two key areas where automation delivers real, measurable benefits:

1. Quality Inspection with Vision Systems

Modern vision-based inspection technologies provide precise, real-time monitoring of critical quality parameters, including:

• Wall thickness and dimensional accuracy

• Flash and short-shot detection

• Colour consistency

• Automated rejection of defective parts

By catching defects immediately on the line, manufacturers reduce waste, avoid costly rework, and deliver products that consistently meet strict quality standards.

2. Automation Available Within the Machine Cell

Beyond inspection, automation can take over many routine but essential tasks, such as:

• Trimming of necks, handles, and other technical features in blow moulding

• Ejecting parts from the mould and transferring them via conveyors or bins

• Leak testing to ensure product integrity

• Robotic sorting, counting, and packaging to streamline downstream processes

These automated systems not only enhance throughput but also improve safety by minimizing operator exposure to repetitive or physically demanding tasks.

Automation is transforming blow and injection moulding cells from manual operations into smart, efficient systems - helping manufacturers achieve higher productivity and quality while empowering employees to tackle more complex challenges.